Doña Rosa

Werkstatt Doña Rosa

Workshop Doña Rosa

Profile of CONTIGO´s partner Doña Rosa

Products

Bags and accessories made of

  • cow leather / suede leather („Made in Barrio“ collection)
  • cork
  • recycling material„Optimus“, a material from the car industry, combined with recycling seatbelts
Bogotá to Göttingen (Source: Google Earth)

Bogotá to Göttingen (Source: Google Earth)

Location

Bogotá (Ciudad Bolivar), Colombia – distance to Europe: 8,400km

Founded in 2002

History

  • 2001: Foundation of a leather workshop under the management of Ana Rosa Ariza (called Doña Rosa): three employees come from insolvent leather workshops in the neighbourhood
  • 2008-2010: Rent of additional premises near the production area
  • 2010: Successful launch of the “Re3” recycling product line (Re-think, Re-design, Re-new) – first contact with the processing of recycled materials
  • 2012/2013: Workshop expands (from two to three floors), new division of production steps
  • 2014: A minivan is bought to purchase materials, and to bring finished orders to Sapia (they take care of the export)
  • 2015: Start of processing leather without chrome
  • 2015: Product range is extended by vegan lines (made of materials of the car industry and faux leather, as well as cork and faux leather)
  • 2015: Doña Rosa participates at the Colombian “Social Security System” (employer and employee pay contributions to different insurances)
  • 2019: The CONTIGO e.V. (registered society) co-finances two professional sewing machines and further occupational safety equipment

Cooperation with CONTIGO since 2012

Structure of the business

Number of employees: 

  • Managing director: Ana Rosa Ariza
  • 26 permanent employees
    • 3 salaried employees (warehouse, secretary), with fixed salary and working time
    • 23 employees, paid by piece, with flexible working time, working in
      • Assembling different components: 10
      • Sewing: 6
      • Quality control: 1
      • Packaging: 2
      • Production manager: 1
  • Depending on order situation, cooperation with
    • 13 employees working at home
      • Production of single components at home
      • Receive by-piece payment
      • Raw materials are provided by Doña Rosa
      • Payment is transferred to bank account
    • two workshops, so-called “satellites”
      • Produce at home or at a workshop with others
      • Production of complete products
      • Receive by-piece payment
      • Raw materials are provided by Doña Rosa

Work environment:

  • 3-storey production premises with private apartment of Doña Rosa:
    • Ground floor, first and second floor for production
    • Third and forth floor (roof terrace) living area of Doña Rosa´s family

Organisation of workforce: 

Ground floor:

  • Warehouse (leather and fabrics, let over materials, samples)
  • Preparatory work (die-cutting machines, cutting, cleaning)
  • Kitchen (employee brings her/his own lunch)

First floor:

  • At two high tables: manual cutting with sheet metal cutting templates
  • Milling of the leather with the skiving machine as preparation for seams
  • Checking the quantities and preparing the material packages for further processing on the second floor
  • Warehouse for haberdashery
  • Accounting and further office
  • Sample production

Second floor: Production

  • Approx. 9 standing workplaces for gluing, attachment of accessories (buckles, buttons)
  • Ssewing machine stations

Then the finished pieces are returned to the first floor:

  • For final quality control and
  • For packing

Production steps build on each other: The foreman must ensure that he/she manufactures enough pieces so that his/her follower can find work. He/she also quecks the quality of the foreman.

  • Three employees form a team. They mutually control each other and rotate in the various production steps.
  • Doña Rosa wants a worker to be able to do several production steps and not just always do the same.
  • There are 17 workplaces in total, seven of which are equipped with sewing machines. They form three rows, from right to left: clinching, sewing and finishing

Sales

  • Home market (5%) – sold by El market shops run by Sapia
  • Exports (95%) to Germany, Italy, Canada, Netherlands, the U.S.A., Australia, Puerto Rico

 

Goals

  • To create more jobs and income, especially for people from the neighbourhood (Ciudad Bolivar: hot spots, high crime)
  • To support older employees. Doña Rosa currently employs 9 people over 50 years. In this age group there is hardly any chance of permanent employment in Colombia.

Special features

Why does CONTIGO work with Doña Rosa: The workshop uses local materials and transforms them into extraordinary vegan products: Renewable cork, which is used in Colombia as floor covering and in the shoe industry, is processed to beautiful bags and accessories. The Optimus collection is very sportive and offers everything that inspires the cyclist and outdoor fan. The light and water-repellent material comes from local taxis. Doña Rosa is a role model for many women in her neighbourhood.

 

Fairtrade classification

FTA = Fairtrade Approved

 

Fairtrade aspects

Doña Rosa complies with the following Fairtrade Principles

No child labour

No discrimination

No discrimination due to gender, disability, religion, ethnicity, sexual orientation, political orientation, or infection with HIV

Fair wages

  • Minimum wage in Colombia: COP 828,116/month (COP = Colombian Peso), status: 2019
  • Wages at Doña Rosa:
    • Employees with fixed salary receive the minimum wage COP 828,116/month
    • Employees with higher qualified jobs (secretary, administration): COP 1,272,00/month
    • Employees with flexible working time receive by-piece payment, which depends on working time of product
    • In case of bad order situation Doña Rosa guarantees the minimum wage
    • Average earning: COP 1 000 000 (40 hours per week). In good order situations the employees can earn up to COP 3 000 000 /month
  • Monthly wages are transferred to bank account
  • Doña Rosa pays the statutory compensations for her salaried employees:
    • Payment of the 13th monthly salary (“cesantía”): this is paid directly into a state pension fund at the beginning of the year. The interest of this salary (12%) is directly paid out to the employee.
    • Payment of the 14th salary / holiday bonus (“prima de servicios”)
    • Transport allowance is paid (COP 97,032/month)
    • Overtime is remunerated in accordance with statutory regulations 

Humane working conditions

Working hours:

Working hours for employees with fixed salary:

  • 48 hours (5,5 working days per week)
  • Regular breaks

Other employees have flexible working times

Lunch is eaten together, meals are brought from home and can be prepared in a kitchen

Social benefits:

Doña Rosa pays the statutory compensations for her salaried employees: 

  • Health insurance: employer pays 8,5 % and employee pays 4 % of monthly gross wage
  • Pension fund: employer pays 12%, employee pays 4% of monthly gross wage
  • Continued payment of wage in case of sickness, accidents and maternity leave (statutory regulations)
  • Paid leave (20 national and religious holidays, plus 15 recreation days)
  • All employees are covered by Doña Rosa´s accident insurance
  • On the total amount of her salary costs Doña Rosa pays social contributions to the following institutions (statutory): the national vocational training service SENA (Servicio Nacional de Aprendizaje), the national family aid organisation ICBF (Instituto Colombiano de Bienestar Familiar), and to various family recreation centres (Cajas de Compensación Familiar).
  • Birthday or Halloween partys are celebrated together, as well as watching matches of the national socker team. This strengthens the team awareness

Educational opportunities:

  • Thorough initial training for all new employees in each of the production steps (all-round fit)
  • Some workers receive training to specialise (e.g. accounting courses, English trainings)

Occupational safety:

  • Working and safety gear is provided (e.g. breathing masks, protection glasses)
  • First aid representative: Doña Rosa (responsible for general safety and the workshop), supported by Gustavo Moya (work process)
  • All safety standards are met

 

Transparency

  • Work contracts are available
  • Pay slips are available
  • SAR (Self Assessment Report) was duly submitted to CONTIGO

 

Monitoring

  • Personal visits in Bogotá (2011, 2013, 2015, 2017)

 

Country information

See Encyclopaedia Britannica: Colombia

 

Photos

Visiting Doña Rosa 

2016_Team 2016_Produktion 2016_Lederhaeute

2013 Dona Rosa2 2013 Dona Rosa1 Dona Rosa4 Dona Rosa6 Dona Rosa3

Dona Rosa1 Dona Rosa2 2013 Dona Rosa4 2016_Produktion1

Videos

Author: Janina Lange on 24. July 2019
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